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Fasteners: Sealing Plugs

Avseal®

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Hole Conditions
Description
Installation Tools
Interactive Demo
Pressure Limits Materials
(Sleeve / Stem)		 Sizes Product Series Data Sheets
High Pressure1) Aluminum / Steel 4-12mm 02961 Imperial - Metric
Low Pressure2) Aluminum / Steel 8-20mm 02964 Imperial - Metric

1) Above 300 bars
2) Below 300 bars



Description

Avseal® II plugs holes in thin metal components situated in restricted areas. Two-piece structural stem locking mechanism seals holes with diameters ranging from 4-20 mm in steel, iron, and aluminum. Plugs can be placed flush to hole or deep in casting, creating pressure-tight seal with push-out resistance up to 300 bar (4,350 psi). Applications include engine blocks, cylinder heads, transmission components, brake systems, compressors, hydraulic blocks, and pumps.

The Avseal® II system delivers leak-resistant sealing in predrilled holes with width tolerances six times larger than present systems. The Avseal® II system also eliminates such preliminary processes as reaming, tapping, extra sealant, or torque-controlled tools. Other features include a zinc-plated steel mandrel crimped for ease of installation by standard hand-held tools and high-speed automation equipment. A tapered plug stem ensures ease of entry into tooling equipment.

Features

  • Fully annealed sleeve - high sealing performance
  • Hole fill capacity - improved seal and wider hole tolerance
  • Larger hole tolerance - simplified hole alignment when automated placing is required
  • Seal by compression of the sleeve - improves sealing with great hole fill capability over a wider hole tolerance
  • Internal lock - flat nose tip and ease of use
  • Improved stem retention - increased vibration resistance
  • No locking ring formed by nose tip - standard equipment reduces preventative maintenance
  • Low force special version - can be used in thin wall applications
  • Tapered sleeve and stem - ease of entry into application and nose tips, suited to automated systems
  • Shorter placed length, blind side protrusion reduced - use in restricted space or thin wall
  • Can be easily modified - can suit specific applications
  • Ease of placing with standard tooling - quality of seal is not operator dependant
Assembly Material
  • Steel
  • Iron
  • Aluminum
Typical Applications
  • Thin wall applications
  • Restricted space
  • Shorter hole length
  • High pressure applications
  • Holes with large tolerance
  • Automotive low pressure applications



Installation Tools

Search tools by fastener part number

Part numbers are listed in order of base tool (no nose equipment), nose assembly, nose tip, complete tool (includes nose equipment).
Size Series Installation Tools
(Standard setups. Contact Avdel® for options.)
722 73411 (T10) nG1 nG2 nG2S nG3 nG4
6.5mm 02910-10790 07220-00200
07220-06700
07220-06508
---		 73411-020001)
73411-05000
73411-05008
---		 71204-02000
71213-16100
71210-16102
71204-00401		 71214-02000
71213-16100
71210-16102
71214-00401		 71404-02000
71213-16100
71210-16102
71404-00401		 71224-02000
71220-16100
71220-16105
71224-00430		 71234-02000
71220-16100
71220-16105
71234-00430
4mm 02961 71204-02000
71213-16100
71219-11346
71204-00407		 71214-02000
71213-16100
71219-11346
71214-00416		 71404-02000
71213-16100
71219-11346
71404-00416
5mm 02961 71204-02000
71213-16100
71219-11347
71204-00408		 71214-02000
71213-16100
71219-11347
71214-00417		 71404-02000
71213-16100
71219-11347
71404-00417
6mm 02961 71214-02000
71213-16100
71210-16104
71214-00407		 71404-02000
71213-16100
71210-16104
71404-00407		 71224-02000
71210-16100
71210-16104
71224-00407
6.5mm 02961 71214-02000
71213-16100
71210-16114
71214-00413		 71404-02000
71213-16100
71210-16114
71404-00413		 71224-02000
71210-16100
71210-16114
71224-00433
7mm 02961 71214-02000
71213-16100
71210-16105
71214-00410		 71404-02000
71213-16100
71210-16105
71404-00410		 71224-02000
71210-16100
71210-16105
71224-00410		 71234-02000
71210-16100
71210-16105
71234-00410
8mm 02961 71224-02000
71220-16100
71220-16102
71224-00413		 71234-02000
71220-16100
71220-16102
71234-00413
9mm 02961 71234-02000
71230-15800
71230-16102
71234-00416
10mm 02961 71234-02000
71230-16100
71239-16103
71234-00419
11mm 02961 07220-00200
07220-06600
07220-06402
---
12mm 02961 07220-00200
07220-06700
07220-06502
---
8mm 02910-10790 71224-02000
71220-16100
71220-16102
71224-00413		 71234-02000
71220-16100
71220-16102
71234-00413
9mm 02964 71224-02000
71220-16100
71220-16105
71224-00430		 71234-02000
71220-16100
71220-16105
71234-00430
10mm 02964 71234-02000
71230-15800
71230-16109
71234-00433
11mm 02964 71234-02000
71230-16100
71230-16110
71234-00436
12mm 02964 71234-02000
71230-16100
71230-16111
71234-00439
13mm 02964 07220-00200
07220-06600
07220-06405
---
14mm 02964 07220-00200
07220-06700
07220-06508
---
16mm 02964 73411-020001)
73411-05000
73411-05008
---
Size Series 722 73411 (T10) nG1 nG2 nG2S nG3 nG4
Installation Tools
(Standard setups. Contact Avdel® for options.)


1) Contact AVDEL® for hose and power unit part numbers.



Interactive Demo

• 02961 / 02964 - Aluminum sleeve / Steel stem





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