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Fasteners - Sealing Plugs
Avseal®

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Description
Intallation Tools
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Pressure Limits1) Product Series2) Materials
(Sleeve / Stem)
Sizes
Imperial Metric
High Pressure* 02961 02961 Aluminum / Steel 4-12mm
Low Pressure** 02964 02964 Aluminum / Steel 8-20mm

1) Click a pressure limit to review details and specs online
2) Click a product series to download the PDF datasheet

* Above 300 bars
** Below 300 bars



Description


Avseal® II plugs holes in thin metal components situated in restricted areas. Two-piece structural stem locking mechanism seals holes with diameters ranging from 4-20 mm in steel, iron, and aluminum. Plugs can be placed flush to hole or deep in casting, creating pressure-tight seal with push-out resistance up to 300 bar (4,350 psi). Applications include engine blocks, cylinder heads, transmission components, brake systems, compressors, hydraulic blocks, and pumps.

The Avseal® II system delivers leak-resistant sealing in predrilled holes with width tolerances six times larger than present systems. The Avseal® II system also eliminates such preliminary processes as reaming, tapping, extra sealant, or torque-controlled tools. Other features include a zinc-plated steel mandrel crimped for ease of installation by standard hand-held tools and high-speed automation equipment. A tapered plug stem ensures ease of entry into tooling equipment.

Advantages
  • Fully annealed sleeve - high sealing performance
  • Hole fill capacity - improved seal and wider hole tolerance
  • Larger hole tolerance - simplified hole alignment when automated placing is required
  • Seal by compression of the sleeve - improves sealing with great hole fill capability over a wider hole tolerance
  • Internal lock - flat nose tip and ease of use
  • Improved stem retention - increased vibration resistance
  • No locking ring formed by nose tip - standard equipment reduces preventative maintenance
  • Low force special version - can be used in thin wall applications
  • Tapered sleeve and stem - ease of entry into application and nose tips, suited to automated systems
  • Shorter placed length, blind side protrusion reduced - use in restricted space or thin wall
  • Can be easily modified - can suit specific applications
  • Ease of placing with standard tooling - quality of seal is not operator dependant

Assembly Material

  • Steel
  • Iron
  • Aluminum

Typical Applications

  • Thin wall applications
  • Restricted space
  • Shorter hole length
  • High pressure applications
  • Holes with large tolerance
  • Automotive low pressure applications




Installation Tools


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Series Material Size Installation Tools
722 73411 nG1 nG2 nG2S nG3 nG4
02961 Aluminum/Steel 4mm x x x
5mm x x x
6mm x x x
6.5mm x x x
7mm x x x x
8mm x x
9mm x
10mm x
11mm x
12mm x
02964 Aluminum/Steel 8mm x x
9mm x x
10mm x
11mm x
12mm x
13mm x
14mm x
15mm x
16mm x
18mm x
20mm x




 Avdel® is an Acument Global Technologies Company
 Copyright © 2007 Acument Intellectual Properties, LLC